Conveyor packaging systems are vital equipment in many manufacturing and distribution operations. They provide a fast, efficient, and cost-effective way to move products from one stage of the process to another.
As technology has advanced, so too have conveyor packaging systems, allowing them to become more precise, flexible, and energy efficient. Discover six key trends in conveyor packaging systems that are changing how they are used today.
Increased Automation
Automated features, such as sensors, robotics, and vision systems, allow for increased efficiency and accuracy of conveyor systems. These automated features can also help to reduce labor costs and time spent on repetitive tasks.
Automated systems create less waste, which translates into a more efficient manufacturing process.
Sustainable Design
Sustainable conveyor packaging systems can contribute to the sustainability goals of businesses. By using recycled plastics, energy-efficient motors, and waste-reduction technologies, companies can reduce their environmental footprint and save money in the long run.
For instance, using certified green parts in conveyor designs ensures that the system runs optimally while reducing the total amount of electricity used.
Flexibility in Configuration Options
Modular components and reconfigurable design elements in conveyors can play a crucial role in achieving improved flexibility. Not only can these features allow for simple changes to the system when needed, but they can also enable businesses to react quickly to changes in production throughput or new product lines.
Benefits include faster changeovers, reduced downtime, and a greater ability to customize systems based on customer needs.
For example, the Slim Line Power Conveyor system from Shelving + Rack Systems is a cost-effective and portable solution for loading, unloading, and transferring packages at inclines.
This conveyor system is lightweight enough to be set up and taken down quickly, making it ideal for companies that require fast installation or regular relocation of their equipment. It features a robust and durable 1/4 horsepower 115/1/60 motor, capable of propelling the belt at speeds of up to 60 feet per minute.
Shelving + Rack Systems also offers the Medium Duty Conveyor system, engineered for maximum durability and stability. These roller conveyors are constructed from the finest aluminum or steel materials designed to efficiently transfer heavy objects such as cartons, boxes, and cases.
The aluminum version can handle 600 lbs. while the steel variant has a frame capacity of 900 lbs.
Enhanced Safety Features
Safety is always a top priority in modern conveying systems, so today, manufacturers design many features and safety devices into their systems. For instance, emergency stops are one of the most critical components of these systems.
Guards, light curtains, or scanners may also safeguard employees working around them. Speed control devices can be used for additional workplace safety, and special sensors can even provide additional protection if anything gets stuck in a conveyor belt.
Shelving + Rack Systems also offers emergency stop buttons as part of their work platform accessories collection for use with work platforms.
Improved Maintenance Techniques
Simple and cost-effective maintenance methods, such as regularly checking conveyor belt tension and alignment of components, can help small businesses save time and money in the long run.
Preventive maintenance plans are also an effective way to avoid costly breakdowns and extend the lifespan of equipment. Regular inspections, lubrication, and assessment of parts for wear or damage are all important steps in keeping machinery in good working condition.
Increased Data Gathering Capabilities
Modern manufacturing is increasingly relying on smart technologies to make processes faster, more efficient, and more reliable. This shift has led to an increased need for data-gathering capabilities. New conveyor packages are now equipped with sensors that can monitor temperature and pressure levels inside packaging conveyors.
This data allows manufacturers to develop predictive analytics models to identify potential issues before they become problems, streamline processes, reduce downtime, and optimize efficiency.
Find the Perfect Conveyor Packaging Systems with Shelving + Rack Systems
Conveyor packaging systems are critical to many companies’ production lines, but choosing the right system for your business can be overwhelming. Our team is ready to help you select the ideal conveyor packaging solution that meets your needs. Contact us today at (800) 589-7225 to get started.
