Carton Flow Rack Systems for Order Picking Excellence
Here’s what we’ve learned after 45 years of warehouse installations: most facilities are designed backwards. Too many warehouse managers install expensive WMS systems, hire more pickers, and buy faster equipment while ignoring the simplest solution staring them in the face: gravity.
Our carton flow rack systems harness the most efficient systems to move inventory automatically from loading areas to picking zones. No electricity, no motors, no complexity. Just physics working for your bottom line.
Walk into any big-box retailer and take a look at the milk coolers. Products slide forward as customers pick them. That same principle applies perfectly for industrial warehouses, and we can help you scale it to match the size of your warehouse space.
At SRS, we design each carton flow rack system with precise angles that create smooth product movement. When pickers remove cases, gravity slides the next one into the perfect position automatically.
Our modular tracks handle loads up to 300 pounds per linear foot. Lane widths adjust from 6 inches to 48 inches, matching your product mix.
Here are a few benefits that you can expect when using these modern flow rack systems:
Overall, processes can speed up dramatically. Pickers spend their shift actually picking instead of walking between locations.
Carton flow rack systems deliver first-in-first-out rotation automatically. Fresher inventory, fewer expired products, and zero manual rotation required.
We position the picking faces between hip and shoulder height for ergonomics and comfortable access. Less bending, reaching, and climbing means fewer injuries and better productivity.
Traditional shelving can be a challenge because of the way it wastes vertical space and creates dead zones. Our carton flow rack systems can double your storage density by building up instead of out. More SKUs in the same area means shorter walking time and faster order completion.
Since these racks are gravity-powered, the product movement requires no electricity. You don’t have to worry about motor maintenance, energy costs, or downtime for repairs.
We build systems with recyclable steel and impact-resistant tracks that are designed to last for decades. Quality and durability are always our highest priorities. Sustainable material handling means creating solutions that work smarter while reducing environmental impact.
We offer roller tracks for heavy loads, wheel tracks for lighter items, and full-width bed systems for maximum versatility. Lane lengths extend up to 20 feet for high-volume SKUs.
Load ratings range from 5 to 300 pounds per linear foot. We match flow speed to your product characteristics and picking frequency.
Our modular approach allows easy reconfiguration as product mixes change. Adding lanes or changing existing lanes only requires a few hours of adjustments, not days of fully rebuilding a different rack system.
You can expect full-service solutions when you choose SRS. Our factory-trained teams handle every detail of your project management, from design through installation and beyond. Our goal is to minimize disruption to your operations so that your team can maintain efficiency at all times.
Your crew will get up to speed as quickly as possible because every system includes operator training and detailed documentation. We are happy to offer a nationwide service network so that you always have support when you need it the most.
Ready to harness gravity to improve efficiency, safety, and productivity? Our design team is just a phone call away and ready to help. We’ll evaluate your current layout and recommend the optimal carton flow rack configuration for your specific needs.
We’ll show you exactly how much time, space, and money you can save with properly engineered systems. Contact us today for your free design consultation and custom quote.
