The modern warehouse faces many challenges in space utilization and operational efficiency. A Vertical Lift Module (VLM) solves these challenges by combining advanced automation with intelligent storage principles. These advanced systems comprising enclosed compartments with vertically oriented trays can be automatically relocated to the most convenient access locations when required.
A vertical lift module is similar to a large vending machine for industrial purposes. When an operator requests items through the control panel, the system’s extractor platform moves vertically between two columns of storage trays, retrieving the ordered items and delivering them to an ergonomic access window. This “goods-to-person” idea is a departure from arms-length movements in warehouse aisles that take considerable time, in which an attendant can get hurt.
The Core Components of Modern VLMs
A VLM comprises trays stacked vertically, a storage platform equipped to move items, and a control system (which controls the operations). Modern vertical lift module assemblies have high-technology software. These are fully integrated with the existing warehouse management system (WMS) for real-time inventory tracking and to optimize the picking process.
Key Benefits of Vertical Lift Modules
The following are the main advantages of Vertical Lift Modules (VLMs) in modern warehouses:
Space Optimization and Cost Reduction
Space utilization is, perhaps, the main advantage of a warehouse equipped with a Modula Virtual Lift Module. Conventional storage systems utilize about 40% of the vertical space available, whereas VLMs utilize up to 90% of a given structure’s height. This translates to dramatic space, typically 85% compared to conventional shelving systems. For instance, recent surveys show that many warehouses have reduced their storage footprints from 2,500 square feet to just 375 square feet after implementing a VLM system.
Improved Productivity and Accuracy
Implementing vertical lift modules has been shown to improve order fulfillment throughput significantly. Research reveals that picking speeds can be up to 300% faster than the conventional approach. Error rates of less than 0.01%, an order of magnitude improvement over manual selection systems that typically have error rates of 2-3% on average, are achieved.
Enhanced Safety and Ergonomics
Because they bring item pieces straight to operators at an ergonomic level, VLMs substantially minimize the physical effort involved in conventional picking techniques. This leads to fewer work-related injuries and better operator satisfaction. The contained design, in turn, provides high protection for stored items, thus cutting down on damages and losses from handling.
Applications in Michigan and Beyond
Vertical lift modules Michigan adopters are mainly in the manufacturing sector. Some adopters report 40% lower labor costs and faster order processing since installing them. Others achieved ROI within 18 months through reduced labor costs and improved inventory accuracy.
Diverse Industry Applications
Although the technology is driven by manufacturing toward the adoption of VLM, the technology has demonstrated its usefulness in diverse domains. Here are some of these domains:
Healthcare: At hospitals, VLMs store medical inventory and drugs safely.
Automotive: Parts departments enhance service operation by enabling the quick delivery of components.
E-commerce: Fulfillment centers maximize storage density while improving picking efficiency
Step-by-Step Installation Guide for VLMs
Site Preparation and Planning
Successful VLM implementation starts with careful site survey and preparation. Key considerations include:
- Capacity estimation of the floor
- Measurement of ceiling height and obstacle recognition
- Analysis of environmental factors
- Power supply requirements
- Network connectivity demands
Integration Process
Installation of a vertical lift module storage system usually involves a systematic approach:
Site Preparation (1-2 weeks)
- Reinforcing floors if necessary
- Establishing power connections
- Installing network infrastructure
Physical Installation (3-5 days)
- Assembly of the main structure
- Installation of mechanical components
- Integration of control systems
Software Integration (2-3 days)
- WMS integration
- Operator training
- System testing and validation
Maximizing ROI with VLM Implementation
Cost Analysis and Benefits
Investment for vertical lift modules typically varies from $75,000 to $150,000/unit, depending on the size and the package. However, the ROI calculation must consider multiple factors:
- Direct savings from labor reduction
- Space efficiency improvements
- Savings from reduced inventory on-hand inventory costs
- Reduced costs from human errors Savings from reduced accident rates
Best Practices for Implementation
The success of VLM systems depends on various factors:
- Comprehensive operator training programs
- Regular maintenance schedules
- Integration with existing workflow processes
- Continuous performance monitoring and optimization
Conclusion
Vertical lift modules are a notable step forward in storage and retrieval technology. They offer many advantages to organizations that aim to enhance capability and lower costs. For Michigan businesses and beyond, VLMs provide an attractive solution to common warehouse challenges and promise to deliver measurable improvements in space utilization, productivity, and accuracy. Consider them a storage solution for your warehousing needs.
