Roll out Pallet Rack Maximizes Efficiency

Roll Out Pallet Rack

If your warehouse is dealing with wasted space, inefficient inventory access, and disorganization, consider upgrading your storage solutions. Roll out pallet rack systems provide an optimized approach to inventory management and operational fulfillment.

These racks are designed for efficiency, cutting out unneeded aisles and storing pallets compactly. They also come with rolling carts that can move inventory to where needed for picking.

Find out how roll out pallet racks can transform conventional racking setup and improve your warehouse’s inventory capacity.

Benefits of Roll Out Pallet Racks

With their innovative design, roll out pallet racks offer a range of advantages that can streamline your warehouse operations. Some key benefits that can optimize your storage and fulfillment processes include:

  • Maximizing space efficiency. Traditional pallet racks often require wide aisles for forklift maneuverability. You can reclaim this valuable floor space with roll out racks since you can extend the platforms for access, eliminating the need for extra wide aisles.
    This translates to more usable storage density from the floor to the ceiling within your facility, allowing you to optimize your existing space and potentially accommodate additional storage needs or expand operational areas.

Roll Out Pallet Racks in Warehouse

  • Boosting productivity with easy accessibility. Retrieving items from the rear of a stationary pallet rack takes time and effort. Roll out racks address this issue by making the pallet’s contents easily accessible to your employees, reducing picking times, and enhancing overall efficiency in order fulfillment.
    Integrating roll outs with pick-to-light or put-to-light systems like Modula allows for highly accurate pick rates, boosting productivity and safety and creating a positive work environment.
  • Improving ROI. Roll out racks deliver a significant return on investment by maximizing warehouse space, boosting employee efficiency, and reducing the likelihood of injuries. They streamline access to inventory, cutting down on the time it takes to pick items and speeding up order processing.
    The upfront cost of installing roll out racks is compensated by the benefits of smoother operations, reduced labor expenses, and fewer accidents, ensuring a quick and considerable ROI.
  • Safety advantages. Roll out racking systems improve worker safety by minimizing the need for strenuous physical effort and risky actions, like stretching or climbing to reach items. These systems enable materials to be effortlessly rolled out to the worker, reducing the chances of strains, sprains, and other injuries that manual retrieval tasks can cause.
    Offering an ergonomic approach, roll out racks help foster a safer workplace, leading to fewer accidents and promoting the well-being of employees.

Key Features of an Efficient Roll Out Pallet Rack

Roll out pallet racks bring several benefits to the table, making them a practical choice for warehouses looking to improve organization and safety. Here’s a look at what sets these systems apart in terms of space optimization and worker efficiency:

  • Customizable to fit your specific requirements. Roll out racks offer customizable configurations to fit various pallet dimensions, weights, and specific storage requirements. With the ability to adjust shelf heights, extend track lengths, and support different load capacities, these systems cater to a broad range of products.
    Whether it’s storing heavy machinery parts, large automotive components, or smaller items that require frequent access, roll out racks adapt to your inventory needs, providing a bespoke storage solution for every type of product.
  • Durability and load capacity. Choosing a roll out rack system made from durable, high-quality steel is essential for meeting the challenges of your warehouse environment. It’s important that the system can handle the weight of your heaviest pallets without compromising on smooth operation or reliability.
    Select systems that provide detailed information on weight capacities and come with certifications, proving they meet necessary safety standards. This step ensures your storage solution is both safe and compliant.
  • Enhanced ergonomics. User-friendly features that offer better comfort for your workers are essential. This includes easy-to-grip handles, smooth rolling mechanisms, and appropriate platform heights that minimize bending and reaching.
    By prioritizing ergonomics, you can promote worker comfort and well-being, ultimately contributing to increased productivity and reduced injury risks.

Implementing Roll Out Pallet Racks in Your Warehouse

Shifting to a roll out pallet rack system takes careful planning for a seamless and effective transition into your current operations. Here’s a step-by-step guide to ensure everything goes smoothly:

  • Conduct a thorough assessment of your current layout. Identify areas where you need to optimize space and accessibility. Create a detailed floor plan and analyze aisle width, storage capacity, and current space utilization.
  • Assess your inventory profile. Consider the size, weight, and access frequency of different items. Categorize inventory based on these factors to determine the optimal placement and track lengths needed for roll out platforms.
  • Analyze your picking and order fulfillment processes. Identify bottlenecks and areas where increased accessibility would improve efficiency. Evaluate if integrating pick-to-light or put-to-light systems alongside roll out racks could streamline order fulfillment.
  • Consider factors like load capacity. Ensure the system can safely support the varying weights of your pallets.
  • Evaluate customization options. Discuss features like shelf heights, track lengths, and different platform configurations to ensure optimal compatibility with your inventory and layout.
  • Prioritize safety and compliance. Choose a system that adheres to all relevant safety regulations established by OSHA and other applicable industry standards.
  • Ensure proper floor leveling. This is critical for the smooth and reliable operation of the roll out mechanisms.
  • Secure the system firmly. To anchor roll out racks securely, use anchoring bolts or brackets recommended by the manufacturer, tailored to your facility’s specific conditions, including floor type and expected load weights. These anchoring solutions ensure the racks remain stable and safely positioned, preventing movement or tipping under load.
  • Comprehensive training for your employees. Train your team on the safe and efficient use of the roll out rack system, including proper loading and unloading procedures, platform extension techniques, and emergency protocols.

Make the Transition to Roll Out Pallet Racks

Roll out pallet racks offer enhanced storage efficiency, better productivity, and superior safety and ergonomics, leading to lower operational expenses and better use of space. With these systems, you get smoother, tighter, and more accessible inventory storage and handling.

Contact Shelving + Rack Systems, Inc. to connect with our specialists and learn how custom-engineered roll out pallet racks can upgrade your storage capabilities, streamline your operations, and create a safer working environment.